Category Archives: Recaps & Throwbacks

Pushing the Limits of the CompactRIO – Almost 10 years later

Pushing the Limits of the CompactRIO – Almost 10 years later

Back in 2011, I gave a presentation at NIWeek in Austin, Texas titled “Pushing the Limits of NI CompactRIO.” It remains the best attended presentation that I have ever given at NIWeek, and it focused on the experience of implementing a production test system using a 9024 cRIO controller that combined acquisition, control, and automation on one hardware platform. The case study for that original test system can be found here.

I remember that project vividly. I beat my brains out trying to figure out how to eke the most out of the limited hardware platform that we were relying on. But, through that project, we at Signal.X cut our collective teeth on embedded development, and the lessons that we learned in that project became the foundation of our STAX platform.

Almost 10 years later, we were hired to upgrade that first set of end-of-line testers to improve cycle time by altering the mechanical tooling. Along the way, we also upgraded the software to the latest STAX platform. With cost as a major constraint, we chose to keep the existing 9024 controllers as part of this upgrade. This is no small feat – giving a customer almost a decade of improvements on 10-year-old hardware. But, we committed to doing it knowing that it was a critical part of extending the life of those test systems.

As STAX has evolved over the years, we have paid close attention to efficiency and optimization. This has allowed us to deploy huge gains in computation, diagnostics, interface, and automation capability while keeping a lean footprint that can be deployed to low power (and low cost) CompactRIO controllers. What does this mean for our customers? Both the ability to optimize costs and the ability to promise high levels of performance as processing power increases.

We are continually innovating and building on our software platforms that provide real value for our customers. But, innovating does not mean adding complexity and taking more resources. Real innovation comes in balancing “creature features” with the reality of 24/7 production in an environment that doesn’t tolerate imperfection, and is always driven to control capital costs. At Signal.X, this is realized through constant improvement and responsiveness to customer needs without sacrificing efficiency and reliability.

Contact us to learn more about how to be a part of this adventure!

Fun Stuff Friday: The 2017 Signal.X Holiday Party

Fun Stuff Friday: The 2017 Signal.X Holiday Party

At Signal.X Technologies, we challenge ourselves every year to try different venues to hold our annual holiday parties. As you can imagine, after 14 years, this task has become equal parts fun AND daunting! This past year, we selected Meadow Brook Hall, which is the historic home built by Matilda Dodge Wilson, widow of auto… Continue Reading

Project Portfolio Spotlight: Steering System Acoustic Validation Test

Project Portfolio Spotlight: Steering System Acoustic Validation Test

An automotive OEM contracted Signal.X to create custom acquisition and analysis software to process very low level audio signals emanating from the clockspring mechanism in a steering wheel. The testers will become the master certification rig for prospective suppliers. To learn about other projects from the Signal.X Project Portfolio, click here. If you have any… Continue Reading

Project Portfolio Spotlight: Seat Track NVH Metric Development

Project Portfolio Spotlight: Seat Track NVH Metric Development

Signal.X worked with a leading vehicle interior systems supplier to investigate production line metrics which were objective indicators of undesirable audio phenomena such as buzz, rattle impulsiveness, harmonics, surging, etc. To read Signal.X General Manager Mike Albright’s SAE technical paper, “A Pragmatic Approach to Production NVH Test of Seat Adjusters,” click here. To read Signal.X’s… Continue Reading

Project Portfolio Spotlight: Custom 3D Positioning Gantry Turnkey System

Project Portfolio Spotlight: Custom 3D Positioning Gantry Turnkey System

Signal.X designed and built a multi-purpose 3D scanning gantry for an automotive supplier in need of high-resolution sensor scans covering a 20′ x 8′ x 3′ space at the side of a vehicle. To meet the specification for portability and easy setup, Signal.X built a custom electronic services box to act as a single interface… Continue Reading

Project Portfolio Spotlight: Large Engine Combustion Noise Separation

Project Portfolio Spotlight: Large Engine Combustion Noise Separation

Working for a large diesel engine manufacturer, Signal.X was asked to produce an estimate of combustion induced noise and vibration. The technique employed is based on the principals of multiple input-multiple output signal analysis and requires a large array based measurement of cylinder pressure, vibration and optionally, sound. Read the related SAE article by Signal.X… Continue Reading

Category Archives: Recaps & Throwbacks

Pushing the Limits of the CompactRIO – Almost 10 years later

Pushing the Limits of the CompactRIO – Almost 10 years later

Back in 2011, I gave a presentation at NIWeek in Austin, Texas titled “Pushing the Limits of NI CompactRIO.” It remains the best attended presentation that I have ever given at NIWeek, and it focused on the experience of implementing a production test system using a 9024 cRIO controller that combined acquisition, control, and automation on one hardware platform. The case study for that original test system can be found here.

I remember that project vividly. I beat my brains out trying to figure out how to eke the most out of the limited hardware platform that we were relying on. But, through that project, we at Signal.X cut our collective teeth on embedded development, and the lessons that we learned in that project became the foundation of our STAX platform.

Almost 10 years later, we were hired to upgrade that first set of end-of-line testers to improve cycle time by altering the mechanical tooling. Along the way, we also upgraded the software to the latest STAX platform. With cost as a major constraint, we chose to keep the existing 9024 controllers as part of this upgrade. This is no small feat – giving a customer almost a decade of improvements on 10-year-old hardware. But, we committed to doing it knowing that it was a critical part of extending the life of those test systems.

As STAX has evolved over the years, we have paid close attention to efficiency and optimization. This has allowed us to deploy huge gains in computation, diagnostics, interface, and automation capability while keeping a lean footprint that can be deployed to low power (and low cost) CompactRIO controllers. What does this mean for our customers? Both the ability to optimize costs and the ability to promise high levels of performance as processing power increases.

We are continually innovating and building on our software platforms that provide real value for our customers. But, innovating does not mean adding complexity and taking more resources. Real innovation comes in balancing “creature features” with the reality of 24/7 production in an environment that doesn’t tolerate imperfection, and is always driven to control capital costs. At Signal.X, this is realized through constant improvement and responsiveness to customer needs without sacrificing efficiency and reliability.

Contact us to learn more about how to be a part of this adventure!

Fun Stuff Friday: The 2017 Signal.X Holiday Party

Fun Stuff Friday: The 2017 Signal.X Holiday Party

At Signal.X Technologies, we challenge ourselves every year to try different venues to hold our annual holiday parties. As you can imagine, after 14 years, this task has become equal parts fun AND daunting! This past year, we selected Meadow Brook Hall, which is the historic home built by Matilda Dodge Wilson, widow of auto… Continue Reading

Project Portfolio Spotlight: Steering System Acoustic Validation Test

Project Portfolio Spotlight: Steering System Acoustic Validation Test

An automotive OEM contracted Signal.X to create custom acquisition and analysis software to process very low level audio signals emanating from the clockspring mechanism in a steering wheel. The testers will become the master certification rig for prospective suppliers. To learn about other projects from the Signal.X Project Portfolio, click here. If you have any… Continue Reading

Project Portfolio Spotlight: Seat Track NVH Metric Development

Project Portfolio Spotlight: Seat Track NVH Metric Development

Signal.X worked with a leading vehicle interior systems supplier to investigate production line metrics which were objective indicators of undesirable audio phenomena such as buzz, rattle impulsiveness, harmonics, surging, etc. To read Signal.X General Manager Mike Albright’s SAE technical paper, “A Pragmatic Approach to Production NVH Test of Seat Adjusters,” click here. To read Signal.X’s… Continue Reading

Project Portfolio Spotlight: Custom 3D Positioning Gantry Turnkey System

Project Portfolio Spotlight: Custom 3D Positioning Gantry Turnkey System

Signal.X designed and built a multi-purpose 3D scanning gantry for an automotive supplier in need of high-resolution sensor scans covering a 20′ x 8′ x 3′ space at the side of a vehicle. To meet the specification for portability and easy setup, Signal.X built a custom electronic services box to act as a single interface… Continue Reading

Project Portfolio Spotlight: Large Engine Combustion Noise Separation

Project Portfolio Spotlight: Large Engine Combustion Noise Separation

Working for a large diesel engine manufacturer, Signal.X was asked to produce an estimate of combustion induced noise and vibration. The technique employed is based on the principals of multiple input-multiple output signal analysis and requires a large array based measurement of cylinder pressure, vibration and optionally, sound. Read the related SAE article by Signal.X… Continue Reading